This Double Facer is engineered for high-precision bonding of 2Ply/3Ply/4Ply corrugated boards, delivering stable production speeds up to 375m/min (adjustable per board type). Its key advantages include: 15–30% energy savings via segmented steam control (4 independent steam groups) and vacuum cooling; 40% improved board flatness (via 3-point-lock heating plates vs traditional 2-point designs); and 25% less maintenance (150H steel frame base avoids foundation settlement impacts). The dual air-cushioned hot plates (patented) ensure uniform heating, boosting bonding quality while cutting power consumption.
This unit adapts to 65–180gsm base paper/3-layer cardboard, with customizable production widths (2200–3300mm). It solves core user pain points: the auto-lifting cold press roller prevents corrugation flattening (reducing waste by 12%); spray nozzles in heating plates enhance 4Ply board bonding and line speed; and the optional vacuum suction cooling system eliminates board marks. Manual + automatic pressure adjustment (PLC control) fits diverse production needs.
It supports flexible upgrades (e.g., vacuum cooling replacement) and complies with industrial safety standards (emergency control included). The heavy-duty 600H steel hot plate support + 400# channel steel cold section structure ensures long-term stability. Backed by a 12-month warranty and 24/7 technical support, it balances high-speed production, consistent board quality, and low operational costs—ideal for medium-to-large corrugated packaging lines.
This is the heating and drying zone of the double facer, where sustained high temperatures guarantee the bonding strength and final flatness of the corrugated board.
| Production Width | 2200mm / 2500mm / 2800mm / 3100mm / 3300mm | ||
| Design Speed | *375m/min | *300m/min | *250m/min | ||
| Machine Size | Lmax m * Wmax m * Hmax m | ||
| Hot Plate Type | Cavity hot plate / Thin hot plate | ||
| Pressure Mode | press plate / Gravity roller | ||
| Temperature Control | Auto Control | PLC | WCS | ||
| Cooling Section | Vacuum adsorption / belt | ||
| Steam | 8~10kg/cm | ||
| Compress Air | 4~8kg/cm² | ||
| Power Supply | AC380V 50Hz 3PH | ||
Corrugated line application site photo in customer’s factory.