Stable Bonding Double Facer Machine for Corrugator Line Heavy-Duty

  • Description
  • Product Details
  • Parameter
  • Application

Core Advantages

This Double Facer is engineered for high-precision bonding of 2Ply/3Ply/4Ply corrugated boards, delivering stable production speeds up to 375m/min (adjustable per board type). Its key advantages include: 15–30% energy savings via segmented steam control (4 independent steam groups) and vacuum cooling; 40% improved board flatness (via 3-point-lock heating plates vs traditional 2-point designs); and 25% less maintenance (150H steel frame base avoids foundation settlement impacts). The dual air-cushioned hot plates (patented) ensure uniform heating, boosting bonding quality while cutting power consumption.

Application & User-Focused Design

This unit adapts to 65–180gsm base paper/3-layer cardboard, with customizable production widths (2200–3300mm). It solves core user pain points: the auto-lifting cold press roller prevents corrugation flattening (reducing waste by 12%); spray nozzles in heating plates enhance 4Ply board bonding and line speed; and the optional vacuum suction cooling system eliminates board marks. Manual + automatic pressure adjustment (PLC control) fits diverse production needs.

Why Choose This Double Facer?

It supports flexible upgrades (e.g., vacuum cooling replacement) and complies with industrial safety standards (emergency control included). The heavy-duty 600H steel hot plate support + 400# channel steel cold section structure ensures long-term stability. Backed by a 12-month warranty and 24/7 technical support, it balances high-speed production, consistent board quality, and low operational costs—ideal for medium-to-large corrugated packaging lines.

Double Facer Drying Chamber Details

This is the heating and drying zone of the double facer, where sustained high temperatures guarantee the bonding strength and final flatness of the corrugated board.

Production Width 2200mm / 2500mm / 2800mm / 3100mm / 3300mm
Design Speed *375m/min | *300m/min | *250m/min
Machine Size Lmax  m * Wmax  m * Hmax  m
Hot Plate Type Cavity hot plate / Thin hot plate
Pressure Mode press plate / Gravity roller
Temperature Control Auto Control | PLC | WCS
Cooling Section Vacuum adsorption / belt
Steam 8~10kg/cm
Compress Air 4~8kg/cm²
Power Supply AC380V 50Hz 3PH

Double Facer

Corrugated line application site photo in customer’s factory.

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